• Volume 32,Issue 6,2016 Table of Contents
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    • >Preface
    • Preface for special issue on bio-based materials (2016)

      2016, 32(6):711-714. DOI: 10.13345/j.cjb.160192 CSTR: 32114.14.j.cjb.160192

      Abstract (1700) HTML (375) PDF 197.01 K (3628) Comment (0) Favorites

      Abstract:Bio-based materials are new materials or chemicals with renewable biomass as raw materials such as grain, legume, straw, bamboo and wood powder. This class of materials includes biobased polymer, biobased fiber, glycotechnology products, biobased rubber and plastics produced by biomass thermoplastic processing and basic biobased chemicals, for instance, bio-alcohols, organic acids, alkanes, and alkenes, obtained by bio-synthesis, bio-processing and bio-refinery. Owing to its environmental friendly and resource conservation, bio-based materials are becoming a new dominant industry taking the lead in the world scientific and technological innovation and economic development. An overview of bio-based materials development is reported in this special issue, and the industrial status and research progress of the following aspects, including biobased fiber, polyhydroxyalkanoates, biodegradable mulching film, bio-based polyamide, protein based biomedical materials, bio-based polyurethane, and modification and processing of poly(lactic acid), are introduced.

    • >Review
    • Current status of bio-based materials industry in China

      2016, 32(6):715-725. DOI: 10.13345/j.cjb.160058 CSTR: 32114.14.j.cjb.160058

      Abstract (2199) HTML (987) PDF 329.03 K (8454) Comment (0) Favorites

      Abstract:In recent years, bio-based materials are becoming a new dominant industry leading the scientific and technological innovation, and economic development of the world. We reviewed the new development of bio-based materials industry in China, analyzed the entire market of bio-based materials products comprehensively, and also stated the industry status of bio-based chemicals, such as lactic acid, 1,3-propanediol, and succinic acid; biodegradable bio-based polymers, such as co-polyester of diacid and diol, polylactic acid, carbon dioxide based copolymer, polyhydroxyalknoates, polycaprolactone, and thermoplastic bio-based plastics; non-biodegradable bio-based polymers, such as bio-based polyamide, polytrimethylene terephthalate, bio-based polyurethane, and bio-based fibers.

    • Progress on polyhydroxyalkanoates (PHA)

      2016, 32(6):726-737. DOI: 10.13345/j.cjb.160061 CSTR: 32114.14.j.cjb.160061

      Abstract (1882) HTML (648) PDF 427.64 K (4120) Comment (0) Favorites

      Abstract:Microbial polyhydroxyalkanoates (PHA) has developed with more diversity and more advanced manufacturing technology. Diversity has now been reflected by diverse monomers, diverse structures and diverse polymerization modes, giving the concept of “PHAome”. In addition, the application of synthetic biology and the development of seawater-based biotechnology reduce the production cost of PHA, making PHA more economically competitive. Some examples of commercialized PHA products are described here. Besides, PHA with high value added applications has been exploited.

    • Biomanufactured polyhydroxyalkanoates (PHA) modification: a review

      2016, 32(6):738-747. DOI: 10.13345/j.cjb.160027 CSTR: 32114.14.j.cjb.160027

      Abstract (1877) HTML (1123) PDF 277.43 K (6775) Comment (0) Favorites

      Abstract:In this review, we presented the industrial status of biomanufactured polyhydroxyalkanoates (PHA), including poly (3-hydroxybutyrate) (PHB), poly (3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), poly (3-hydroxybutyrate-co- 4-hydroxybutyrate) (P3/4HB)), and poly (3-hydroxybutyrate-3-hydroxycaproate) (PHBH). A lot of modification studies, aimed at solving problems of poor thermal stability, narrow processing window and other drawbacks of PHA, are discussed. The properties of PHA can be optimized by using proper modification method, in order to expand its applications.

    • Application of biodegradable plastic film to reduce plastic film residual pollution in Chinese agriculture

      2016, 32(6):748-760. DOI: 10.13345/j.cjb.160008 CSTR: 32114.14.j.cjb.160008

      Abstract (2078) HTML (1033) PDF 479.92 K (5132) Comment (0) Favorites

      Abstract:Plastic film has become an important agriculture production material in recent years. Over the past three decades, the amount and application area of plastic film have increased steadily, and in 2014, which are 1.4 million tons and more than 180 million hm2 respectively. It plays a key role for ensuring the supply of agricultural goods in China. Meanwhile, plastic film residual pollution becomes more and more serious, and in some regions, the amount of plastic film residues has reached over 250 kg/hm2. In part of the Northwest region, soil structure of farmland has been destroyed by plastic film residues and then crop growth and farming operations were suppressed. It is recognized as a good choice to replace plastic film with biodegradable plastic film, an effective measure to solve the plastic film residue pollution. Now, it is in a critical stage of study and assessment of biodegradable plastic film in China and fortunately some biodegradable plastic films show effects in the production of potatoes, peanuts and tobacco. Overall, a series of challenges has still been faced by the biodegradable plastic film, mainly including improving the quality of biodegradable plastic products, such as tensile strength, flexibility, improving the controllability of rupture and degradation, enhancing the ability of increasing soil temperature and preserving soil moisture, and to satisfy the demand of crops production with mulching. In addition, it is essential to reduce the cost of the biodegradable film and promote the application of biodegradable film on large-scale. With the development of biodegradable plastic technology and agricultural production environment, the application of the biodegradable film will have a good future.

    • Progress in bio-based polyamides

      2016, 32(6):761-774. DOI: 10.13345/j.cjb.160016 CSTR: 32114.14.j.cjb.160016

      Abstract (2041) HTML (1167) PDF 576.35 K (6037) Comment (0) Favorites

      Abstract:Bio-based polyamides are environment-friendly polymers. The precursors of bio-based polyamides come from bio-based materials such as castor oil, glucose and animal oil. Bio-based polyamides precursors include bio-based amino acids, bio-based lactams, bio-based diprotic acid and bio-based diamines. In this paper, we discussed the route of the precursors of bio-based polyamides that come from bio-based materials. We discussed the properties of bio-based polyamides. Bio-based PA11and bio-based PA1010 are well-known bio-based polyamides; we discussed the origin materials of the precursors, the route of manufacturing bio-based PA11 and PA1010, and their modifications status. The variety, classification and commercial production of bio-based polyamides were described in details, as well as bio-based polyamides development in China.

    • Development and perspective of bio-based chemical fiber industry

      2016, 32(6):775-785. DOI: 10.13345/j.cjb.160050 CSTR: 32114.14.j.cjb.160050

      Abstract (1657) HTML (1774) PDF 7.57 M (2882) Comment (0) Favorites

      Abstract:Bio-based fiber is environment friendly, reproducible, easily biodegradable. Therefore, rapid development of bio-based fiber industry is an obvious in progress to replace petrochemical resources, develop sustainable economy, build resource saving and environment friendly society. This article describes the current development of bio-based fiber industry, analyzes existing problems, indicates the trends and objectives of bio-based fiber materials technology innovation and recommends developing bio-based fibers industry of our country.

    • Processing, properties and application of poly lactic acid (PLA) fiber

      2016, 32(6):786-797. DOI: 10.13345/j.cjb.160011 CSTR: 32114.14.j.cjb.160011

      Abstract (1485) HTML (959) PDF 312.25 K (4625) Comment (0) Favorites

      Abstract:Poly lactic acid (PLA) fibers a biodegradable fiber produced from PLA resin by melt spinning, solvent spinning or electrostatic spinning. Based on the excellent safety, comfortability, environmental protection and good mechanical properties, PLA can be widely applied in textile fabric, nonwoven, filler fabric and many downstream health products application, such as sanitary napkins, baby diapers, facial masks, and wipes.

    • Recent advances in nucleating agents used for poly (lactic acid)

      2016, 32(6):798-806. DOI: 10.13345/j.cjb.160062 CSTR: 32114.14.j.cjb.160062

      Abstract (1563) HTML (847) PDF 292.20 K (5949) Comment (0) Favorites

      Abstract:Poly (lactic acid) (PLA) is a polymer synthesized from lactic acid with good biocompatibility and biodegradability. At present, PLA manufactured on industrial scale is mainly synthesized from L-lactic acid. The obtained products have good transparency but poor heat resistance. Adding nucleating agents could increase the crystallinity of PLA, to improve heat resistance. We reviewed the progress of research on organic and inorganic nucleating agents that can be used for PLA synthesis.

    • >Research papers
    • Improved protein-A chromatography for monoclonal antibody purification

      2016, 32(6):807-818. DOI: 10.13345/j.cjb.160137 CSTR: 32114.14.j.cjb.160137

      Abstract (2106) HTML (777) PDF 3.38 M (5382) Comment (0) Favorites

      Abstract:Therapeutic monoclonal antibodies become the major product class within the biopharmaceutical market. Protein A as the first capture step is still dominant in current platforms for purification of monoclonal antibodies. In this study, we developed a new antibody harvest process that incorporates acidic treatment of cell harvest, demonstrating high process yield, improved clearance of host cell associated contaminants, like non-histone host cell protein, histone, DNA and heteroaggregates. Host protein contamination was reduced about 10-fold compared to protein A loaded with harvest clarified by centrifugation and microfiltration. Turbidity increase of eluted IgG upon pH neutralization was nearly eliminated. Residual levels of impurities in the protein A eluate were achieved that potentially meet requirements of drug substance and thus alleviate the burden for further impurities removal in subsequent chromatography steps. The mechanism of host cell associated contaminants removal during acidic treatment was also explored. After a polishing step by Capto adhere, host cell protein was reduced to less than 5 ppm, DNA less than 1 ppb, histone to undetectable level, heteroaggregates less than 0.01% with total IgG recovery around 87%. This efficient process can be easily integrated into current IgG purification platforms, and may overcome downstream processing challenges.

    • Isolation, purification of collagen from soft-shelled turtle calipash for application in biomaterial

      2016, 32(6):819-830. DOI: 10.13345/j.cjb.150553 CSTR: 32114.14.j.cjb.150553

      Abstract (1484) HTML (575) PDF 3.30 M (2990) Comment (0) Favorites

      Abstract:Recently, research on collagen attracts more interests due to its good biological compatibility. The present study attempted to establish a fast and efficient method to purify collagen from soft-shelled turtle and to explore its application in biological materials. The structure and type of collagen fiber in calipash were determined by van Gieson staining and Picrosirius red staining, which could contribute to the isolation of collagen from soft-shelled turtle Calipash (STCC). Collagen fibers were in high content and the main collagen fiber was type I in STCC. The crude STCC solution was purified by dialysis with different cut-off molecular weight. SDS-PAGE demonstrated that the best purification was in applying 100 kDa dialysis bags after 48 h. The water absorbing capacity and holding capacity of STCC were up to 12.06 g/g and 98.21%, respectively. STCC can be degraded by collagenase in vitro entirely after 72 h. The hemolysis, skin sensitization, hemostatic and wound healing of STCC were determined by using SD rat model, and the collagen cross-linked by glutaric dialdehyde was set as a comparison. STCC and STCC cross-linked did not result in destructed red blood cell, inflamed and sensitized skin. Both materials exhibited good hemostatic effect. Thus, STCC improved the wound healing efficiently. This study implies a potential of STCC in the field of biomaterial.

    • Synthesis and characterization of polylactide-based thermosetting polyurethanes with shape memory properties

      2016, 32(6):831-838. DOI: 10.13345/j.cjb.160014 CSTR: 32114.14.j.cjb.160014

      Abstract (1610) HTML (629) PDF 855.16 K (3547) Comment (0) Favorites

      Abstract:A series of bio-based thermosetting polyurethanes (Bio-PUs) were synthesized by the crosslinking reaction of polylactide and its copolymers diols with hexamethylene diisocyanate (HDI) trimer. The obtained Bio-PUs were characterized by Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimetry (DSC), Thermal Gravimetric Analysis (TGA), universal tensile testing machine and cytotoxicity test. Results indicate that the PLA copolymer (P(LA-co-CL)) diols reduced the glass transition temperature (Tg) of Bio-PUs and improved their thermal stability, compared with PLA diols. The Bio-PUs synthesized from P (LA-co-CL) diols exhibit better mechanical performance and shape memory properties. Especially, Young modulus and elongation at break of the obtained Bio-PUs were 277.7 MPa and 230% respectively; the shape recovery time of the obtained Bio-PUs at body temperature was only 93 s. Furthermore, alamar blue assay results showed that the obtained Bio-PUs had no cell toxicity.

    • Effect of glyceryl triacetate on properties of PLA/PBAT blends

      2016, 32(6):839-847. DOI: 10.13345/j.cjb.160128 CSTR: 32114.14.j.cjb.160128

      Abstract (1502) HTML (373) PDF 562.07 K (3776) Comment (0) Favorites

      Abstract:Poly lactic acid (PLA)/Poly (butyleneadipate-co-terephthalate)(PBAT) and glyceryl triacetate (GTA) blend were prepared by torque rheometer, and the effect of GTA on thermodynamical performance, mechanical properties and microstructure of PLA/PBAT composites were studied using differential scanning calorimeter(DSC), dynamic mechanical analysis(DMA), universal testing machine, impact testing machine and scanning electron microscope(SEM). After adding GTA, Tg values of the two phases gradually became closer, blends cold crystallization temperature and melting temperature decreased. When with 3 phr GTA, the dispersed phase particle size of PLA/PBAT blend decreased. Mechanics performance test showed that the elongation at break and impact strength of the PLA/PBAT blend was greatly increased with 3 phr GTA, and the elongation at break increased 2.6 times, improved from 17.7% to 64.1%.

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